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  4. Interactions between aluminium and fired passivating contacts during fire-through metallization
 
research article

Interactions between aluminium and fired passivating contacts during fire-through metallization

Libraro, S.  
•
Lehmann, M.  
•
Leon, J. J. Diaz
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January 1, 2023
Solar Energy Materials And Solar Cells

Replacing silver metallization with earth-abundant materials in Si solar cells is a critical step towards the sustainable growth of photovoltaics. In this work, we investigate fire-through processes using Al for the metallization of solar cells with p-type passivating contacts, with the goal to achieve a thin depth of contact, oppositely to what is used for standard back-surface field Al contacts. The interactions taking place during firing between the different elements in our contact stack (Al, SiNx:H, SiCx(p) and tunnel SiOx) are studied. We discuss how Al and SiNx react during firing by performing contact formation through different nitride layers, and show that increasing the N content of the silicon nitride can reduce Al penetration depth. Finally, we also investigate the mechanisms behind metal-induced passivation degradation and identify possible ways of mitigating them by employing an adapted SiOx/SiCx stack to allow for Ag-free metallization of tunnel oxide passivating contacts.

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