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  4. Experimental quantification of inward Marangoni convection and its impact on keyhole threshold in laser powder bed fusion of stainless steel
 
research article

Experimental quantification of inward Marangoni convection and its impact on keyhole threshold in laser powder bed fusion of stainless steel

Yang, Jian  
•
Schlenger, Lucas Maximilian  
•
Nasab, Milad Hamidi  
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March 25, 2024
Additive Manufacturing

Laser metal additive manufacturing has the potential to revolutionize the production of complex geometries with high precision across various industrial applications. To optimize the reliability of the process, a detailed understanding of the melt pool dynamics during the process is essential, particularly in the nearly pore-free regimes. In this study, the melt pool dynamics across conduction mode to keyhole mode in laser powder bed fusion processing of stainless steel 316 L have been investigated by means of in-situ synchrotron X-ray imaging utilizing tungsten particles as tracers. The spatial distribution of the fluid flow in the melt pool has been quantified with a resolution of similar to 10 mu m through automatic tracing all moving particles in the melt pool. The results identified the influence of the interplay between laser power and scanning speed on melt flow velocities. The measurements also revealed a pronounced impact of the inward Marangoni convection on the conduction-keyhole threshold, offering a new degree of freedom to broaden the pore-free process window of laser-based additive manufacturing. These findings contribute to a more comprehensive understanding of the melt pool dynamics during laser metal additive manufacturing and provide a valuable reference for calibrating high-fidelity computational fluid dynamics models.

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Type
research article
DOI
10.1016/j.addma.2024.104092
Web of Science ID

WOS:001217412700001

Author(s)
Yang, Jian  
Schlenger, Lucas Maximilian  
Nasab, Milad Hamidi  
Van Petegem, Steven
Marone, Federica
Loge, Roland E.  
Leinenbach, Christian  
Date Issued

2024-03-25

Publisher

Elsevier

Published in
Additive Manufacturing
Volume

84

Article Number

104092

Subjects

Technology

•

Laser Powder Bed Fusion

•

In-Situ Synchrotron X-Ray Imaging

•

Particle Tracing

•

Inward Marangoni Convection

•

Keyhole Threshold

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMTM  
FunderGrant Number

SMARTAM project within the Strategic Focus Area Advanced Manufacturing (SFA-AM) program, Switzerland

20220709

Available on Infoscience
June 5, 2024
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/208296
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