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  4. 3D Laser Shock Peening – A new method for the 3D control of residual stresses in Selective Laser Melting
 
research article

3D Laser Shock Peening – A new method for the 3D control of residual stresses in Selective Laser Melting

Kalentics, Nikola  
•
Boillat, Eric  
•
Peyre, Patrice
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2017
Materials and Design

This paper describes a hybrid additive manufacturing process – 3D Laser Shock Peening (3D LSP), based on the integration of Laser Shock Peening (LSP) with selective laser melting (SLM). The well-known tensile residual stresses (TRS) in the as – built (AB) state of SLM parts in the subsurface region have a detrimental effect on their fatigue life. LSP is a relatively expensive surface post treatment method, known to generate deep CRS into the subsurface of the part, and used for high end applications (e.g. aerospace, nuclear) where fatigue life is crucial. The novel proposed 3D LSP process takes advantage of the possibility to repeatedly interrupt the part manufacturing, with cycles of a few SLM layers. This approach leads to higher and deeper CRS in the subsurface of the produced part, with expected improved fatigue properties. In this paper, 316L stainless steel samples were 3D LSP processed using a decoupled approach, i.e. by moving back and forth the baseplate from an SLM machine to an LSP station. A clear and significant increase in the magnitude and depth of CRS was observed, for all investigated process parameters, when compared to the AB SLM parts, or those traditionally LSP (surface) treated.

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Type
research article
DOI
10.1016/j.matdes.2017.05.083
Web of Science ID

WOS:000405984600037

Author(s)
Kalentics, Nikola  
Boillat, Eric  
Peyre, Patrice
Gorny, Cyril
Kenel, Christophe
Leinenbach, Christian
Jhabvala, Jamasp  
Logé, Roland  
Date Issued

2017

Publisher

Elsevier Sci Ltd

Published in
Materials and Design
Volume

130

Start page

350

End page

356

Subjects

3D Laser Shock Peening

•

Selective laser melting

•

Residual stress profile

•

Fatigue life

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

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Available on Infoscience
June 7, 2017
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/138135
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