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  4. Micro-structuring of glassy carbon for precision glass molding of binary diffractive optical elements
 
research article

Micro-structuring of glassy carbon for precision glass molding of binary diffractive optical elements

Prater, Karin  
•
Dukwen, Julia
•
Scharf, Toralf  
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2016
Optical Materials Express

Precision glass molding is a more cost efficient process for the large volume manufacturing of highly complex optical surfaces than direct manufacturing. Glassy carbon (GC) molds are used for precision glass molding, because they can be operated at temperatures up to 2000°C. Used today mainly for manufacturing aspheric lenses, we consider here material technology for diffractive optical element (DOE). For diffractive optics the surface structuring is in the micrometer range and a surface roughness Ra lower than 20 nm is required. We introduce a reactive ion etching process with a titanium hard mask. Fused silica (FS) molds with identical optical functionality were fabricated for comparison. All molds were used for precision glass molding of a low Tg glass L-BAL42. We will compare GC and FS as mold materials in terms of quality and robustness. Optical performance measurements of the molded glass DOEs are shown and are in good agreement with the theoretical predictions. The results confirm that precision glass molding based on GC molds is a very promising technology to economically fabricate small structures in glass for DOEs.

  • Details
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Type
research article
DOI
10.1364/OME.6.003407
Web of Science ID

WOS:000387562700004

Author(s)
Prater, Karin  
Dukwen, Julia
Scharf, Toralf  
Herzig, Hans Peter  
Plöger, Sven
Hermerschmidt, Andreas
Date Issued

2016

Publisher

Optical Society of America

Published in
Optical Materials Express
Volume

11

Start page

3407

End page

3416

Subjects

Diffraction gratings

•

Binary optics

•

Beam splitters

•

Optical materials

•

Microstructure fabrication

•

Scattering measurements

Editorial or Peer reviewed

NON-REVIEWED

Written at

EPFL

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Available on Infoscience
December 12, 2016
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/131935
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