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conference paper

Surface micro-structuring of glassy carbon for precision glass molding of diffractive optical elements

Prater, Karin  
•
Dukwen, Julia
•
Scharf, Toralf  
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2014
Current Developments in Lens Design and Optical Engineering XV
SPIE Optics and Photonics 2014

Glassy carbon is used nowadays for a variety of applications because of its mechanical strength, thermal stability and non-sticking adhesion properties. This makes it also a suitable candidate as mold material for precision compression molding of low and high glass-transition temperature materials. To fabricate molds for diffractive optics a highresolution structuring technique is needed. We introduce a process that allows the micro-structuring of glassy carbon by reactive ion etching. Key parameters such as uniformity, surface roughness, edge definition and lateral resolution are discussed. They are the most relevant parameters for a stamp in optical applications. The use of titanium as a hard mask makes it possible to achieve a reasonable selectivity of 4:1, which has so far been one of the main problems in microstructuring of glassy carbon. We investigate the titanium surface structure with its 5-10 nm thick layer of TiO2 grains and its influence on the shape of the hard mask. In our fabrication procedure we were able to realize optically flat diffractive structures with slope angles of more than 80° at typical feature sizes of 5 μm and at 700 nm depth. The fabricated glassy carbon molds were applied to thermal imprinting onto different glasses. Glassy carbon molds with 1 mm thickness were tested with binary optical structures. Our experiments show the suitability of glassy carbon as molds for cost efficient mass production with a high quality. © (2014) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.

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Type
conference paper
DOI
10.1117/12.2062904
Web of Science ID

WOS:000344258800029

Author(s)
Prater, Karin  
•
Dukwen, Julia
•
Scharf, Toralf  
•
Herzig, Hans Peter  
•
Hermerschmidt, Andreas
Date Issued

2014

Publisher

Spie-Int Soc Optical Engineering

Publisher place

Bellingham

Journal
Current Developments in Lens Design and Optical Engineering XV
Total of pages

10

Series title/Series vol.

Proceedings of SPIE

Subjects

Glassy carbon

•

Titanium

Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
OPT  
Event nameEvent placeEvent date
SPIE Optics and Photonics 2014

San Diego, California, USA

August 17-21, 2014

Available on Infoscience
December 1, 2014
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/109136
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