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research article

Sustainable polyesters via direct functionalization of lignocellulosic sugars

Manker, Lorenz P.
•
Dick, Graham R.
•
Demongeot, Adrien
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June 23, 2022
Nature Chemistry

The development of sustainable plastics from abundant renewable feedstocks has been limited by the complexity and efficiency of their production, as well as their lack of competitive material properties. Here we demonstrate the direct transformation of the hemicellulosic fraction of non-edible biomass into a tricyclic diester plastic precursor at 83% yield (95% from commercial xylose) during integrated plant fractionation with glyoxylic acid. Melt polycondensation of the resulting diester with a range of aliphatic diols led to amorphous polyesters (Mn = 30–60 kDa) with high glass transition temperatures (72–100 °C), tough mechanical properties (ultimate tensile strengths of 63–77 MPa, tensile moduli of 2,000–2,500 MPa and elongations at break of 50–80%) and strong gas barriers (oxygen transmission rates (100 µm) of 11–24 cc m−2 day−1 bar−1 and water vapour transmission rates (100 µm) of 25–36 g m−2 day−1) that could be processed by injection moulding, thermoforming, twin-screw extrusion and three-dimensional printing. Although standardized biodegradation studies still need to be performed, the inherently degradable nature of these materials facilitated their chemical recycling via methanolysis at 64 °C, and eventual depolymerization in room-temperature water.

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Type
research article
DOI
10.1038/s41557-022-00974-5
Author(s)
Manker, Lorenz P.
Dick, Graham R.
Demongeot, Adrien
Hedou, Maxime A.
Rayroud, Christèle
Rambert, Thibault
Jones, Marie J.
Sulaeva, Irina
Vieli, Mariella
Leterrier, Yves
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Date Issued

2022-06-23

Published in
Nature Chemistry
Volume

14

Start page

976

End page

984

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LPAC  
LPDC  
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Available on Infoscience
June 24, 2022
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/188758
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