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  4. Damage prediction of turbine start-up sequence of a full size frequency converter variable speed pump-turbine using transient stress signals
 
conference paper

Damage prediction of turbine start-up sequence of a full size frequency converter variable speed pump-turbine using transient stress signals

Schmid, J.
•
Alligné, S.
•
Nicolet, C.
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2025
9th Meeting of the IAHR WorkGroup on Cavitation and Dynamic Problems in Hydraulic Machinery and System

Hydropower plants have a high ability to control the stability of the electrical power system, since they are dispatchable energy sources and have a fast response time for providing ancillary services. Therefore, they are key players to guarantee the energy balance of renewable power systems being deployed today. It is well-known that these ancillary services lead to an extended and flexible operation of hydraulic machines, resulting in accelerated degradation of the mechanical components. The number of start-ups and stops is significantly increasing, and, therefore, the assessment and forecast of the damage of a specific start-up sequence is an essential stage to minimize the impact on the lifetime of mechanical components. This paper presents a method for predicting the damage of a start-up sequence by using stresses measurements on the runner blades. Reduced-scale model tests of a Francis-type pump-turbine under transient and steady state conditions have been performed at EPFL Technology Platform for Hydraulic Machines. These experimental measurements include on-board runner strain gauges and pressure fluctuations sensors which are used to build a transient signal map by means of discretized transient signals and predict the runner damage. By using this transient mapping method, the cumulative runner damage can be forecasted while recombining the entire time stress signal of a start-up sequence by taking into account the mean stress value, which is one of the parameters influencing the total damage of the runner. The preliminary results with the proposed method predict a fairly accurate shape of the stress signal in the time domain of a given start-up sequence. Additionally, it predicts the damage runner’s order of magnitude by using standard stress-life cumulative damage calculation. This study is part of the European innovation project XFLEX HYDRO, which aims to demonstrate the flexibility of hydropower plants, such as the Z’Mutt 5 MW reversible Francis-type pump-turbine variable speed unit equipped with a Full Size Frequency Converter (FSFC), which is used as case study in the framework presented in this article.

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Type
conference paper
DOI
10.1088/1755-1315/1483/1/012037
Scopus ID

2-s2.0-105003392615

Author(s)
Schmid, J.

Power Vision Engineering Sàrl

Alligné, S.

Power Vision Engineering Sàrl

Nicolet, C.

Power Vision Engineering Sàrl

Gauthier, A.  

École Polytechnique Fédérale de Lausanne

Seydoux, M.

École Polytechnique Fédérale de Lausanne

Vagnoni, E.  

École Polytechnique Fédérale de Lausanne

Hugo, N.

Alpiq SA

Date Issued

2025

Publisher

Institute of Physics

Series title/Series vol.

IOP Conference Series: Earth and Environmental Science; 1483

ISSN (of the series)

1755-1315

1755-1307

Issue

1

Article Number

012037

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
PTMH  
Event nameEvent acronymEvent placeEvent date
9th Meeting of the IAHR WorkGroup on Cavitation and Dynamic Problems in Hydraulic Machinery and System

IAHRWG-2023

Timisoara, Romania

2023-10-10 - 2023-10-12

FunderFunding(s)Grant NumberGrant URL

Alpiq SA

Hydro Exploitation SA

Hydropower Extending Power System Flexibility

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Available on Infoscience
May 2, 2025
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/249662
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