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  4. A manifold microchannel heat sink for ultra-high power density liquid-cooled converters
 
conference paper

A manifold microchannel heat sink for ultra-high power density liquid-cooled converters

van Erp, Remco  
•
Kampitsis, Georgios  
•
Matioli, Elison  
January 1, 2019
34th Annual IEEE Applied Power Electronics Conference And Exposition (Apec 2019)
34th Annual IEEE Applied Power Electronics Conference and Exposition (APEC)

Increase in heat fluxes as a result of the miniaturization of power electronics demands new thermal management solutions such as liquid cooling, because of its high heat extraction capabilities. This work describes a new silicon-based heat sink that takes advantage of the high heat extraction capability of microchannel liquid-cooling at low power consumption by co-designing the heat sink and the electronics. A simple combination of cleanroom microfabricated silicon and laser-cutting of plastics was employed to make a microchannel heat sink that simultaneously cools down 20 active devices (hotspots) of a power electronic converter. By flowing liquid close to the active devices through narrow microchannels, we show that the power requirements of the pump can be minimized, resulting in a compact cooling system that allows integration with small and energy-efficient micropumps. The manifold microchannel heatsink is demonstrated on a ultra-high power density magnetic-less 10x-step-up DC/DC converter resulting in a smaller volume and higher cooling capability than conventional heat sinks. The converter was tested up to an output power of 1.2 kW, with an overall efficiency of 96%, and an average temperature rise of only 12.6 degrees C. The converter and heatsink occupy a volume of 260 mL, resulting in a maximum demonstrated power density of 4.62 W/cm(3), and a potential to reach a power density up to 26.9 W/cm(3).

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Type
conference paper
DOI
10.1109/APEC.2019.8722308
Web of Science ID

WOS:000475931101081

Author(s)
van Erp, Remco  
Kampitsis, Georgios  
Matioli, Elison  
Date Issued

2019-01-01

Publisher

IEEE

Publisher place

New York

Published in
34th Annual IEEE Applied Power Electronics Conference And Exposition (Apec 2019)
ISBN of the book

978-1-5386-8330-9

Series title/Series vol.

Annual IEEE Applied Power Electronics Conference and Exposition (APEC)

Start page

1383

End page

1389

Subjects

thermal management

•

liquid cooling

•

transformer-less dc/dc converters

•

high power density

•

microchannel heat sink

•

gan transistors

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
POWERLAB  
Event nameEvent placeEvent date
34th Annual IEEE Applied Power Electronics Conference and Exposition (APEC)

Anaheim, CA

Mar 17-21, 2019

Available on Infoscience
August 3, 2019
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/159527
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