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  4. Residual Stresses in DC cast Aluminum Billet: Neutron Diffraction Measurements and Thermomechanical Modeling
 
conference paper

Residual Stresses in DC cast Aluminum Billet: Neutron Diffraction Measurements and Thermomechanical Modeling

Drezet, Jean-Marie  
•
Evans, A.
•
Pirling, T.
2011
14Th International Conference On Material Forming Esaform, 2011 Proceedings
14th International Conference on Material Forming Esaform

Thermally-induced residual stresses, generated during the industrial Direct Chill casting process of aluminum alloys, can cause both significant safety concerns as well as the formation of defects during down-stream processing. Although these thermally induced strains can be partially relieved by permanent deformation, cracks will be generated either during solidification (hot tears) or post-solidification cooling (cold cracks) when stresses exceed the deformation limit of the alloy. Furthermore, the thermally induced strains result in the presence of large internal stresses within the billet before further processing steps. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. In the present work, the variation in residual elastic strains and stresses in the steady state regime of casting has been measured as a function of radial position using neutron diffraction in an AA6063 grain-refined cylindrical billet. These measurements have been carried out on the same billet section at Poldi at PSI-Villigen and at Salsa at ILL-Grenoble and compare favorably. The results are used to validate a thermo-mechanical finite element casting model and to assess the level of stored elastic energy within the billet.

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Type
conference paper
DOI
10.1063/1.3589668
Web of Science ID

WOS:000291535400186

Author(s)
Drezet, Jean-Marie  
Evans, A.
Pirling, T.
Date Issued

2011

Publisher

Amer Inst Physics, 2 Huntington Quadrangle, Ste 1No1, D, Melville, Ny 11747-4501 Usa

Published in
14Th International Conference On Material Forming Esaform, 2011 Proceedings
ISBN of the book

978-0-7354-0911-8

Series title/Series vol.

AIP Conference Proceedings

Volume

1353

Start page

1131

End page

1136

Subjects

Aluminum alloys

•

residual stresses

•

neutron diffraction

•

finite element modeling

•

continuous casting

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LSMX  
Event nameEvent placeEvent date
14th International Conference on Material Forming Esaform

Belfast, NORTH IRELAND

Apr 27-29, 2011

Available on Infoscience
December 16, 2011
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/73293
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