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research article

A downsized laser powder bed fusion device for operando neutron studies: design and experiments

Sumarli, Shieren
•
Polatidis, Efthymios
•
Malamud, Florencia
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January 25, 2025
Additive Manufacturing

This work reports on the development of a downsized laser powder bed fusion device for operando neutron characterization. The design considerations, device configurations, and detailed setup are described. The device is optimized for installations at neutron diffraction and instruments for diverse studies of the structural and microstructural evolution and constitution of metallic components during printing. In conjunction with introducing the device, we provide examples of operando neutron diffraction for strain analysis and operando neutron imaging for defect characterization and temperature mapping at two different beamlines of the Swiss Spallation Neutron Source. By acquiring diffraction patterns of crack-susceptible materials and tracking the shift of a diffraction peak, the evolution of thermal contributions to elastic strains within a fixed volume can be determined during processing. Bulk defect characterization is realized by continuously acquiring radiographs during manufacturing. The change in the neutron beam attenuation is correlated with the final microstructure and it confirms the capability of the technique to operando characterize defect formation within the probed bulk. We further demonstrate how using a Beryllium filter and, thus, the long wavelength part of a cold neutron spectrum, allows obtaining spatially and temporally resolved temperature maps during printing of bimetallic composites.

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Type
research article
DOI
10.1016/j.addma.2025.104654
Scopus ID

2-s2.0-85214866141

Author(s)
Sumarli, Shieren

Paul Scherrer Institut

Polatidis, Efthymios

University of Patras

Malamud, Florencia

Paul Scherrer Institut

Van Petegem, Steven

Paul Scherrer Institut

Busi, Matteo

Paul Scherrer Institut

Logé, Roland E.  

École Polytechnique Fédérale de Lausanne

Strobl, Markus

Paul Scherrer Institut

Date Issued

2025-01-25

Published in
Additive Manufacturing
Volume

98

Article Number

104654

Subjects

Defect characterization

•

Laser powder bed fusion

•

Operando neutron diffraction and imaging

•

Strain evolution

•

Temperature mapping

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMTM  
Available on Infoscience
January 25, 2025
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/244417
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