Repository logo

Infoscience

  • English
  • French
Log In
Logo EPFL, École polytechnique fédérale de Lausanne

Infoscience

  • English
  • French
Log In
  1. Home
  2. Academic and Research Output
  3. Journal articles
  4. Partial release and detachment of microfabricated metal and polymer structures by anodic metal dissolution
 
research article

Partial release and detachment of microfabricated metal and polymer structures by anodic metal dissolution

Metz, Stefan  
•
Bertsch, Arnaud  
•
Renaud, Philippe  
2005
JOURNAL OF MICROELECTROMECHANICAL SYSTEMS

The large majority of microelectromechanical systems (MEMS) are fabricated on silicon, glass or Pyrex substrates by manufacturing techniques, which originated from the semiconductors industry. However, their final application often requires removal of the fabrication substrate or at least a partial release of some section of the device. This paper describes a technique based on anodic dissolution of sacrificial metal layers for the complete or partial detachment of microstructures. As an example, a thin-film of sacrificial aluminum is selectively removed in a neutral sodium chloride solution by applying a small positive potential to the aluminum. The method is evaluated theoretically and experimentally in a defined geometry and compared to diffusion-limited, chemical etching. It is shown experimentally that the process is significantly faster than conventional wet chemical etching and the method has been used to release planar and nonplanar thin-film devices made from polymers and metals. The method is applicable for a wide range of metals as sacrificial materials and is very versatile with respect to electrolyte composition and applied voltages. Ease of sacrificial material deposition (sputtering or evaporation) and structuring and the possibility of high process temperature and the nondestructive chemical environment (also environmentally friendly) during detachment make the process technology an interesting alternative to conventional chemical etching.

  • Files
  • Details
  • Metrics
Loading...
Thumbnail Image
Name

Metz'05-JMEMS.pdf

Access type

restricted

Size

702.12 KB

Format

Adobe PDF

Checksum (MD5)

22490f429e1c4b9b4c720fe8d9a2f6b6

Logo EPFL, École polytechnique fédérale de Lausanne
  • Contact
  • infoscience@epfl.ch

  • Follow us on Facebook
  • Follow us on Instagram
  • Follow us on LinkedIn
  • Follow us on X
  • Follow us on Youtube
AccessibilityLegal noticePrivacy policyCookie settingsEnd User AgreementGet helpFeedback

Infoscience is a service managed and provided by the Library and IT Services of EPFL. © EPFL, tous droits réservés