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  4. An investigation on the fatigue behavior of additively manufactured laser shock peened AlSi7Mg alloy surfaces
 
research article

An investigation on the fatigue behavior of additively manufactured laser shock peened AlSi7Mg alloy surfaces

Nasab, Milad Hamidi  
•
Vedani, Maurizio
•
Loge, Roland E.  
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April 14, 2023
Materials Characterization

In the recent years, laser powder bed fusion of aluminum alloys has attracted extensive attention due to their capacious application in the biomedical, aerospace, and other industrial sectors. This is due to the combined capabilities of the laser powder bed fusion process and aluminum alloys bringing about complex shapes with high performance associated with light-weight design. Despite their high potential, parts produced by laser powder bed fusion suffer from residual stresses, surface irregularities and sub-surface defects limiting their full exploitation in fatigue sensitive applications. Consequently, post-processing methods such as laser shock peening can be employed to countermeasure these short-comings. This article reports on the effect of laser shock peening on the fatigue life of AlSi7Mg alloy fabricated via laser powder bed fusion. Laser shock peening induced a substantial improvement (around 50%) in the fatigue life when compared to the as-built parts. The improve-ments were attributed to the closure of surface and sub-surface pores, re-entrant surface features and in particular, induced compressive residual stress profile. The effects of laser shock peening were investigated through systematic multi-scale analysis through destructive and non-destructive methods. Furthermore, a simple fracture mechanics model was utilized to elucidate the effect of induced compressive residual stresses as the principal actor in the corresponding fatigue life improvement.

  • Details
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Type
research article
DOI
10.1016/j.matchar.2023.112907
Web of Science ID

WOS:000985262000001

Author(s)
Nasab, Milad Hamidi  
Vedani, Maurizio
Loge, Roland E.  
Sohrabi, Navid  
Jamili, Amir Mohammad  
du Plessis, Anton
Beretta, Stefano
Date Issued

2023-04-14

Publisher

ELSEVIER SCIENCE INC

Published in
Materials Characterization
Volume

200

Article Number

112907

Subjects

Materials Science, Multidisciplinary

•

Metallurgy & Metallurgical Engineering

•

Materials Science, Characterization & Testing

•

Materials Science

•

Metallurgy & Metallurgical Engineering

•

additive manufacturing

•

laser powder bed fusion

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laser shock peening

•

residual stresses

•

fatigue

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powder bed fusion

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residual-stress

•

metallic components

•

parts

•

evolution

•

porosity

•

tool

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

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June 5, 2023
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/197992
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