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research article

Exploring the effectiveness of using internal CNC system signals for chatter detection in milling process

Zheng, Xiaochen  
•
Arrazola, Pedro
•
Perez, Roberto
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February 15, 2023
Mechanical Systems And Signal Processing

Chatter is a harmful self-excited vibration that commonly occurs during milling processes. Data -driven chatter detection and prediction is critical to achieve high surface quality and process efficiency. Most existing chatter detection approaches are based on external sensors, such as ac-celerometers and microphones, which require installation of extra devices. Some recent studies have proved the feasibility of online chatter detection using internal signals such as drive motor current. This study aims to investigate the effectiveness of different internal signals extracted from CNC system for chatter detection and compare them with external acceleration signals. The external and internal signals are first compared with time-frequency analysis using Discrete Fourier Transform and Ensemble Empirical Mode Decomposition approaches. Two chatter detection methods are then presented based on manually and automatically extracted features respectively. The first method uses two nonlinear dimensionless indicators, C0 complexity and Power Spectral Entropy, of filtered signals. The second approach uses autoencoder for automatic feature extraction and Support Vector Machine as classifier for chatter identification. A series of milling experiments are conducted and chatters are intentionally created by changing the milling process parameters. Multiple internal signals are collected using software provided by the machine manufacturer. Results show that several internal CNC signals, such as the nominal current signal and the actual torque signal, can achieve comparable performance to external signals for chatter detection.

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Type
research article
DOI
10.1016/j.ymssp.2022.109812
Web of Science ID

WOS:000874551400001

Author(s)
Zheng, Xiaochen  
Arrazola, Pedro
Perez, Roberto
Echebarria, Daniel
Kiritsis, Dimitris  
Aristimuno, Patxi
Saez-de-Buruaga, Mikel
Date Issued

2023-02-15

Publisher

ACADEMIC PRESS LTD- ELSEVIER SCIENCE LTD

Published in
Mechanical Systems And Signal Processing
Volume

185

Article Number

109812

Subjects

Engineering, Mechanical

•

Engineering

•

chatter detection

•

milling process

•

internal signal

•

empirical mode decomposition

•

autoencoder

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in-process detection

•

identification

•

force

•

suppression

•

eemd

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
SCI-STI-DK  
Available on Infoscience
January 16, 2023
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/193847
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