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  4. Light-Based Printing of Leachable Salt Molds for Facile Shaping of Complex Structures
 
research article

Light-Based Printing of Leachable Salt Molds for Facile Shaping of Complex Structures

Kleger, Nicole
•
Fehlmann, Simona
•
Lee, Seunghun S.
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July 5, 2022
Advanced Materials

3D printing is a powerful manufacturing technology for shaping materials into complex structures. While the palette of printable materials continues to expand, the rheological and chemical requisites for printing are not always easy to fulfill. Here, a universal manufacturing platform is reported for shaping materials into intricate geometries without the need for their printability, but instead using light-based printed salt structures as leachable molds. The salt structures are printed using photocurable resins loaded with NaCl particles. The printing, debinding, and sintering steps involved in the process are systematically investigated to identify ink formulations enabling the preparation of crack-free salt templates. The experiments reveal that the formation of a load-bearing network of salt particles is essential to prevent cracking of the mold during the process. By infiltrating the sintered salt molds and leaching the template in water, complex-shaped architectures are created from diverse compositions such as biomedical silicone, chocolate, light metals, degradable elastomers, and fiber composites, thus demonstrating the universal, cost-effective, and sustainable nature of this new manufacturing platform.

  • Details
  • Metrics
Type
research article
DOI
10.1002/adma.202203878
Web of Science ID

WOS:000820657400001

Author(s)
Kleger, Nicole
Fehlmann, Simona
Lee, Seunghun S.
Denereaz, Cyril  
Cihova, Martina
Paunovic, Nevena
Bao, Yinyin
Leroux, Jean-Christophe
Ferguson, Stephen J.
Masania, Kunal
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Date Issued

2022-07-05

Publisher

Wiley-V C H Verlag Gmbh

Published in
Advanced Materials
Article Number

2203878

Subjects

Chemistry, Multidisciplinary

•

Chemistry, Physical

•

Nanoscience & Nanotechnology

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Materials Science, Multidisciplinary

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Physics, Applied

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Physics, Condensed Matter

•

Chemistry

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Science & Technology - Other Topics

•

Materials Science

•

Physics

•

additive manufacturing

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sacrificial templating

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salt printing

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stereolithography

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3d

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fabrication

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scaffolds

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMM  
Available on Infoscience
July 18, 2022
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/189332
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