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  4. Analysis of energy integration opportunities in the retrofit of a milk powder production plant using the Bridge framework
 
research article

Analysis of energy integration opportunities in the retrofit of a milk powder production plant using the Bridge framework

Bergamini, Riccardo
•
Moussavi, Alireza
•
Shahhosseini, Hamid Reza
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December 15, 2021
Journal Of Cleaner Production

The "bridge framework"is a systematic decision-making support tool for process integration retrofit of industrial plants, which proposes the use of "bridge analysis"in a structured fashion. Its potential of rigorously analysing industrial processes has been discussed, but no applications on actually operating plants considering process constraints have been presented to date. The paper demonstrates the capabilities of the bridge framework in analysing an actually operating milk powder production plant. Its step-by-step application is thoroughly described and discussed, highlighting inherent strengths and weaknesses of the method. Moreover, a clarification of the "energy transfer diagram"is proposed, distinguishing avoidable and unavoidable heat degradation in the heat exchanger network by introducing the concept of "limit heat transfer interface". The results proved that the bridge framework is a rigorous tool, which provided valuable insight to the analyst aiding the open-ended decision-making activities related to the retrofit of both process operations and heat exchanger network. Seven design proposals were identified, out of which the best resulted in 54000 e/y of economic saving with an internal rate of return of 34% and a minimum risk level. The step-by-step application of the method demonstrated that good engineering judgement is critical for achieving beneficial solutions. Expertise on process operations as well as energy analytics is essential for completing the project. Finally, the concept of "limit heat transfer interface"allowed to completely link bridge analysis and pinch analysis and to clarify the meaning of the "grand composite curve".

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Type
research article
DOI
10.1016/j.jclepro.2021.129402
Web of Science ID

WOS:000727794000006

Author(s)
Bergamini, Riccardo
Moussavi, Alireza
Shahhosseini, Hamid Reza
Nguyen, Tuong-Van  
Bellemo, Lorenzo
Elmegaard, Brian
Stuart, Paul
Date Issued

2021-12-15

Publisher

ELSEVIER SCI LTD

Published in
Journal Of Cleaner Production
Volume

328

Article Number

129402

Subjects

Green & Sustainable Science & Technology

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Engineering, Environmental

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Environmental Sciences

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Science & Technology - Other Topics

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Engineering

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Environmental Sciences & Ecology

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bridge framework

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heat exchanger network

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process integration

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pinch analysis

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retrofit

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dairy industry

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heat-exchanger networks

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transfer diagram

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pinch

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efficiency

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design

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pulp

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pump

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tool

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
SCI-STI-FM  
Available on Infoscience
December 18, 2021
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/183925
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