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  4. Combined exergy analysis, energy integration and optimization of syngas and ammonia production plants: A cogeneration and syngas purification perspective
 
research article

Combined exergy analysis, energy integration and optimization of syngas and ammonia production plants: A cogeneration and syngas purification perspective

Florez-Orrego, Daniel  
•
Sharma, Shivom  
•
de Oliveira Junior, Silvio
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January 20, 2020
Journal Of Cleaner Production

Modern ammonia production plants are equipped with efficient energy integration networks able to recover an important fraction of the waste heat exergy available throughout the chemical system. However, in order to drive the endothermic reforming reactions at high temperature, as well as the syngas purification and compression processes, additional energy must be supplied by costly nonrenewable resources. Moreover, the choice of the carbon capture unit, based on either physical or chemical absorption systems, drastically affects the way in which the waste heat recovery must be performed, and whether one or more energy technologies should or not be integrated (e.g. heat pump). Meanwhile, the selection among various energy resources, e.g. the import of electricity over the autonomous combined heat and power production (CHP), strongly depends on the ratio between the prices of electricity and fuels consumed, as well as on the extent of the energy integration. Accordingly, a simple trial and error approach falls short in efficiently determining the most suitable operating conditions that enable the production plant to run under the minimum operating cost. Thus, by using a systematic methodology, the most suitable utility systems (cooling, refrigeration, and cogeneration) that satisfy the minimum energy requirement (MER) with the lowest energy consumption and operating cost, are selected. Consequently, the conventional plant efficiency is increased about 10% by using a mixed operating mode or autonomous operating mode with combined cycle. Furthermore, reduced cooling (23%) and heating (51%) requirements are expected when physical solvents are used. The lowest exergy consumption corresponds to mixed operating mode by using a physical absorption unit (27.76 GJ/t(NH3)). Finally, it is found that exergy efficiency drops 24% when the irreversibility in the upstream steps of feedstock obtainment are considered. (C) 2019 Elsevier Ltd. All rights reserved.

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Type
research article
DOI
10.1016/j.jclepro.2019.118647
Web of Science ID

WOS:000503172600049

Author(s)
Florez-Orrego, Daniel  
•
Sharma, Shivom  
•
de Oliveira Junior, Silvio
•
Marechal, Francois  
Date Issued

2020-01-20

Publisher

ELSEVIER SCI LTD

Published in
Journal Of Cleaner Production
Volume

244

Article Number

118647

Subjects

Green & Sustainable Science & Technology

•

Engineering, Environmental

•

Environmental Sciences

•

Science & Technology - Other Topics

•

Engineering

•

Environmental Sciences & Ecology

•

energy integration

•

exergy method

•

fertilizers

•

cogeneration

•

carbon capture

•

hydrogen-production

•

heat integration

•

co2 emission

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biomass

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power

•

electricity

•

efficiency

•

retrofit

•

industry

•

reactor

Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
SCI-STI-FM  
Available on Infoscience
March 3, 2020
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/166754
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