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research article

Note on the Rate and Energy Efficiency Limits for Additive Manufacturing

Gutowski, Timothy
•
Jiang, Sheng
•
Cooper, Daniel
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2017
Journal Of Industrial Ecology

We review the process rates and energy intensities of various additive processing technologies and focus on recent progress in improving these metrics for laser powder bed fusion processing of metals, and filament and pellet extrusion processing of polymers and composites. Over the last decade, observed progress in raw build rates has been quite substantial, with laser metal processes improving by about 1 order of magnitude, and polymer extrusion processes by more than 2 orders of magnitude. We develop simple heat transfer models that explain these improvements, point to other possible strategies for improvement, and highlight rate limits. We observe a pattern in laser metal technologies that mimics the development of machine tools; an efficiency plateau, where faster rates require more power with no change in energy nor rate efficiency.

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Type
research article
DOI
10.1111/jiec.12664
Web of Science ID

WOS:000415151600008

Author(s)
Gutowski, Timothy
Jiang, Sheng
Cooper, Daniel
Corman, Gero
Hausmann, Michael
Manson, Jan-Anders  
Schudeleit, Timo
Wegener, Konrad
Sabelle, Matias
Ramos-Grez, Jorge
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Date Issued

2017

Publisher

Massachusetts Institute of Technology Press

Published in
Journal Of Industrial Ecology
Volume

21

Start page

S69

End page

S79

Subjects

3D printing

•

additive manufacturing

•

energy efficiency

•

industrial ecology

•

manufacturing

•

production rate

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LTC  
Available on Infoscience
December 4, 2017
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/142599
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