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  4. Friction at the tool-chip interface during orthogonal nanometric machining
 
research article

Friction at the tool-chip interface during orthogonal nanometric machining

Romero, P. A.  
•
Anciaux, G.  
•
Molinari, A.
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2012
Modelling And Simulation In Materials Science And Engineering

Understanding the unfolding of friction between the tool and the generated chip is of fundamental importance to nanometric machining processes. To this end, this paper investigates the influence of tool geometry, lattice orientation, machining velocity and machined thickness on the resistance encountered by a diamond tool during orthogonal cutting of a copper substrate. A salient result of our molecular dynamics simulations is that the degree of adhesion at the tool-chip interface is a key contributor to friction. Adhesion can be reinforced by varying the tool rake angle and by choosing specific lattice orientations that yield commensurate contact at the interface. On the other hand, we show that increasing the machining velocity reduces frictional forces due to thermal softening. Furthermore, increasing the machined thickness decreases the relative contribution of adhesive forces and thus lowers overall friction.

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Type
research article
DOI
10.1088/0965-0393/20/5/055007
Web of Science ID

WOS:000305805200007

Author(s)
Romero, P. A.  
Anciaux, G.  
Molinari, A.
Molinari, J. F.  
Date Issued

2012

Published in
Modelling And Simulation In Materials Science And Engineering
Volume

20

Issue

5

Article Number

055007

Subjects

Molecular-Dynamics Simulation

•

Md Simulation

•

Crystal Orientation

•

Silicon

•

Wear

•

Copper

•

Scale

•

Direction

•

Geometry

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LSMS  
Available on Infoscience
August 3, 2012
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/84411
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