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  4. Simultaneous strength and ductility enhancement of wire-arc directed energy deposited Al-Cu alloy by interlayer laser shock peening
 
research article

Simultaneous strength and ductility enhancement of wire-arc directed energy deposited Al-Cu alloy by interlayer laser shock peening

Jing, Yandong  
•
Fang, Xuewei
•
Geng, Yongliang
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September 24, 2023
Materials Science And Engineering A-Structural Materials Properties Microstructure And Processing

Wire-arc directed energy deposition (wire-arc DED), recognized for its ability to produce large-scale parts, has gained considerable attention. However, a critical issue with this method is the high prevalence of internal porosity defects found in the manufactured aluminum components, adversely impacting their mechanical properties. For the first time, this study introduces in-situ interlayer Laser Shock Peening (LSP) during wire-arc DED of 2319 aluminum alloy. The thickness of each deposited layer was meticulously regulated within the 0.7-1.3 mm range utilizing a spiral-path oscillation mode. Following this process, LSP was applied to the top surface of each layer. Compared to the as-deposited samples, interlayer LSP-treated samples showed a significant decrease in pore numbers by 73.9% and a reduction in the total area by 87.4%. Furthermore, the LSP-treated samples displayed improved mechanical properties with increases in ultimate tensile strength, yield strength, and elongation by 20.1%, 19.1%, and 27.3%, respectively. The primary impact of LSP on the microstructure is the generation of high-density dislocations, providing a driving force for grain refinement during subsequent layer heat input. With the combined effect of heat input and dislocation density, samples treated with LSP form a tight metallurgical bound around the closed pores. This process of effective defect elimination and an increased dislocation density between the layers results in a simultaneous improvement in strength and plasticity.

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Type
research article
DOI
10.1016/j.msea.2023.145699
Web of Science ID

WOS:001084147300001

Author(s)
Jing, Yandong  
Fang, Xuewei
Geng, Yongliang
Duan, Yusong
Huang, Ke
Date Issued

2023-09-24

Publisher

Elsevier Science Sa

Published in
Materials Science And Engineering A-Structural Materials Properties Microstructure And Processing
Volume

887

Article Number

145699

Subjects

Technology

•

Laser Shock Peening

•

Wire-Arc Directed Energy Deposition

•

Defects

•

Tensile Properties

•

Grain Refinement

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMTM  
FunderGrant Number

National Natural Science Foundation of China

52275374

Key Research and Development Projects of Shaanxi Province

2023-YBGY-361

Xiaomi Foundation through Xiaomi Young Scholar Program

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Available on Infoscience
February 16, 2024
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/203869
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