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  4. Multi- and Gray-Scale Thermal Lithography of Silk Fibroin as Water-Developable Resist for Micro and Nanofabrication
 
research article

Multi- and Gray-Scale Thermal Lithography of Silk Fibroin as Water-Developable Resist for Micro and Nanofabrication

Rostami, Mohammadreza  
•
Markovic, Aleksandra
•
Wang, Ya  
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January 17, 2024
Advanced Science

Silk fibroin (SF) is a natural material with polymorphic structures that determine its water solubility and biodegradability, which can be altered by exposing it to heat. Here, a hybrid thermal lithography method combining scalable microscale laser-based patterning with nanoscale patterning based on thermal scanning probe lithography is developed. The latter enables in addition grayscale patterns to be made. The resolution limit of the writing in silk fibroin is studied by using a nanoscale heat source from a scanned nanoprobe. The heat thereby induces local water solubility change in the film, which can subsequently be developed in deionized water. Nanopatterns and grayscale patterns down to 50 nm lateral resolution are successfully written in the silk fibroin that behaves like a positive tone resist. The resulting patterned silk fibroin is then applied as a mask for dry etching of SiO2 to form a hard mask for further nano-processing. A very high selectivity of 42:1 between SiO2 and silk fibroin is obtained allowing for high-aspect ratio structure to be fabricated. The fabricated nanostructures have very low line edge roughness of 5 ± 2 nm. The results demonstrate the potential of silk fibroin as a water-soluble resist for hybrid thermal lithography and precise micro/nanofabrication.

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Type
research article
DOI
10.1002/advs.202303518
Web of Science ID

WOS:001143857700001

Author(s)
Rostami, Mohammadreza  
Markovic, Aleksandra
Wang, Ya  
Pernollet, Joffrey  
Zhang, Xiaosheng
Liu, Xia
Brugger, Juergen  
Date Issued

2024-01-17

Publisher

Wiley

Published in
Advanced Science
Subjects

Physical Sciences

•

Technology

•

Direct Write Laser (Dwl)

•

Dry Etching

•

Silk Fibroin (Sf)

•

Solubility Change

•

Thermal Scanning Probe Lithography (T-Spl)

•

Water Development

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
CMI  
FunderGrant Number

European Research Council

150776

Swiss National Science Foundation (SNSF) via the R'Equip program

MEMS 4.0"

European Research Council (ERC) under the European Union

62274013

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Available on Infoscience
February 21, 2024
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/205086
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