Repository logo

Infoscience

  • English
  • French
Log In
Logo EPFL, École polytechnique fédérale de Lausanne

Infoscience

  • English
  • French
Log In
  1. Home
  2. Academic and Research Output
  3. Journal articles
  4. Optimizing in-situ monitoring for laser powder bed fusion process: Deciphering acoustic emission and sensor sensitivity with explainable machine learning
 
research article

Optimizing in-situ monitoring for laser powder bed fusion process: Deciphering acoustic emission and sensor sensitivity with explainable machine learning

Pandiyan, Vigneashwara
•
Wrobel, Rafal
•
Leinenbach, Christian  
Show more
September 14, 2023
Journal Of Materials Processing Technology

Metal-based Laser Powder Bed Fusion (LPBF) has made fabricating intricate components easier. Yet, assessing part quality is inefficient, relying on costly Computed Tomography (CT) scans or time-consuming destructive tests. Also, intermittent inspection of layers also hampers machine productivity. The Additive Manufacturing (AM) field explores real-time quality monitoring using sensor signatures and Machine Learning (ML) to tackle this. One such approach is sensing airborne Acoustic Emissions (AE) from process zone perturbations and comprehending flaw formation for monitoring the LPBF process. This study emphasizes the importance of selecting airborne AE sensors for accurately classifying LPBF dynamics in 316 L, utilizing a flat response sensor to capture AE's during three regimes: Lack of Fusion, conduction mode, and keyhole. To comprehensively under-stand AE from a broad process space, the data was collected for two different 316 L stainless steel powder distributions (> 45 mu m and < 45 mu m) using two different parameter sets. Frequency analysis unveiled distinct LPBF dynamics as dominant and correlated in specific frequency ranges. Empirical Mode Decomposition was used to examine the periodicity of AE signals by separating them into constituent signals for comparison. Transformed AE signals were trained to distinguish regimes using ML classifiers (Convolutional Neural Networks, eXtreme Gradient Boosting, and Support Vector Machines). Sensitivity analysis using saliency maps and feature importance scores identified frequency information below 40 kHz relevant for decision-making. This study highlights interpretable machine learning's potential to identify critical frequency ranges for distinguishing LPBF regimes and underscores the importance of sensor selection for enhanced process monitoring.

  • Details
  • Metrics
Type
research article
DOI
10.1016/j.jmatprotec.2023.118144
Web of Science ID

WOS:001083670700001

Author(s)
Pandiyan, Vigneashwara
Wrobel, Rafal
Leinenbach, Christian  
Shevchik, Sergey
Date Issued

2023-09-14

Publisher

Elsevier Science Sa

Published in
Journal Of Materials Processing Technology
Volume

321

Article Number

118144

Subjects

Technology

•

Laser Powder Bed Fusion

•

Process Monitoring

•

Empirical Mode Decomposition

•

Acoustic Emission

•

Explainable Ai (Xai)

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LPMAT  
FunderGrant Number

Swiss National Science Foundation (SNSF)

CRSII5_193799/1

Swiss National Science Foundation (SNF)

CRSII5_193799

Available on Infoscience
February 16, 2024
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/203859
Logo EPFL, École polytechnique fédérale de Lausanne
  • Contact
  • infoscience@epfl.ch

  • Follow us on Facebook
  • Follow us on Instagram
  • Follow us on LinkedIn
  • Follow us on X
  • Follow us on Youtube
AccessibilityLegal noticePrivacy policyCookie settingsEnd User AgreementGet helpFeedback

Infoscience is a service managed and provided by the Library and IT Services of EPFL. © EPFL, tous droits réservés