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research article

Insights into the Overcharge-Induced Failure Mechanism of Lithium–Sulfur Batteries

Deng, Shungui  
•
Jafarpour, Mohammad  
•
Nüesch, Frank  
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2025
Batteries and Supercaps

In the pursuit of durable lithium–sulfur (Li–S) batteries, considerable research has been devoted to extending cycle life by developing advanced cathode materials. However, there exists a common overcharging problem which leads to the disfunction of Li–S batteries but has been largely overlooked. This study systematically investigates the overcharging failure and its underlying mechanisms. Experimental results reveal that failure comes from a soft internal short circuit (ISCs) caused by excessive lithium dendrite growth, primarily driven by the sulfur cathode rather than the lithium anode. Electrochemical processes during overcharging are examined, revealing the generation of a specific by-product. By analyzing the structural properties of the sulfur cathode such as topography and pore connectivity, and through combined experiments and theoretical simulations, the complex mechanisms through which the cathode influences lithium dendrite growth are elucidated. Finally, an effective "interlayer" strategy is proposed to mitigate the overcharging failure. This work sheds light on the overcharging mechanisms and emphasizes the critical importance of cathode design in improving the safety and reliability of Li–S batteries.

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Type
research article
DOI
10.1002/batt.202500350
Scopus ID

2-s2.0-105007461708

Author(s)
Deng, Shungui  

École Polytechnique Fédérale de Lausanne

Jafarpour, Mohammad  

École Polytechnique Fédérale de Lausanne

Nüesch, Frank  

École Polytechnique Fédérale de Lausanne

Zhang, Chuanfang

Sichuan University

Heier, Jakob

Empa - Swiss Federal Laboratories for Materials Science and Technology

Date Issued

2025

Published in
Batteries and Supercaps
Subjects

lithium dendrite growth

•

Li–S batteries

•

overcharging failure

•

soft internal short circuits

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
SMX-ENS  
FunderFunding(s)Grant NumberGrant URL

Swiss National Science Foundation

Southeast Asia‐Europe Joint Funding Scheme 2020

IZJFZ2_202476

National Science Foundation of China

00301054A1073,22479101

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Available on Infoscience
June 16, 2025
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/251376
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