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  4. Modeling and compensation of cutting-forces generated during the EDM process for ultra high-precision robots
 
conference paper

Modeling and compensation of cutting-forces generated during the EDM process for ultra high-precision robots

Lubrano, Emanuele  
•
Prodan, Adrian Ionut
•
Clavel, Reymond  
2010
Proceeding for the conference 41st International Symposium on Robotics ISR 2010
41st International Symposium on Robotics ISR 2010

This work deals with the calibration of industrial robots operating at sub-micrometric precision. We demonstrate that the cutting-forces generated by the robot manufacturing process cause a significant deformation of the robot geometry, lo- wering its absolute accuracy. Then, we propose a way of studying and modeling such deformations, in order to compen- sate them during the robot usage. We have taken the micro electro-discharge machining process on the robot Agietron micro-nano as a case study and we have used an ultra high-precision measuring system to evaluate the deformations due to cutting-forces. Finally, we have built a mathematical model of the robot physical behavior and we have implemented it in the robot controller, in order to compensate the deformations in real-time.

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