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research article

Investment casting of periodic aluminum cellular structures using slurry-cast table salt moulds

Gallien, Florian  
•
Gass, Volker  
•
Mortensen, Andreas  
March 1, 2022
Materials & Design

A process is presented for the production of periodic cellular structures based on investment casting of Al-12 wt%Si alloy within a mould that is made of table salt (NaCl) packed around a sacrificial PLA polymer template. Moulding begins by pouring salt grains suspended within brine and packed by vibration around the pattern. This is followed by draining, drying, and pyrolysis of the polymer followed by pressure infil-tration of the resulting mould with molten metal. Cast Al-12 %Si structures made of octahedra linked at their vertexes (6 in all three directions) with a relative density of 31% are produced and characterized for their microstructure and compressive deformation. The highly porous structures replicate accurately the polymer pattern in dense metal, have a compressive modulus of 1.2 GPa, a plateau stress of 20 MPa, a densification strain of 77%, and an energy absorption of 15 J/cm(3 )corresponding to an efficiency of 80% compared to an ideally plastic material. (c) 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http:// creativecommons.org/licenses/by/4.0/).

  • Details
  • Metrics
Type
research article
DOI
10.1016/j.matdes.2022.110488
Web of Science ID

WOS:000777481500008

Author(s)
Gallien, Florian  
Gass, Volker  
Mortensen, Andreas  
Date Issued

2022-03-01

Published in
Materials & Design
Volume

215

Article Number

110488

Subjects

Materials Science, Multidisciplinary

•

Materials Science

•

investment casting

•

freeform manufacturing

•

periodic cellular structures

•

nacl

•

salt mold

•

alsi12

•

lattice

•

property

•

fabrication

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMM  
FunderGrant Number

Other foundations

‭4000109226‬

Available on Infoscience
May 9, 2022
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/187628
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