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  4. Classifier-free diffusion-based weakly-supervised approach for health indicator derivation in rotating machines: Advancing early fault detection and condition monitoring
 
research article

Classifier-free diffusion-based weakly-supervised approach for health indicator derivation in rotating machines: Advancing early fault detection and condition monitoring

Hu, Wenyang
•
Frusque, Gaetan  
•
Wang, Tianyang
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December 1, 2025
Reliability Engineering and System Safety

Deriving health indicators of rotating machines is crucial for their maintenance. However, this process is challenging for the prevalent adopted intelligent methods since they may take the whole data distributions, not only introducing noise interference but also lacking the interpretability. To address these issues, we propose a diffusion-based weakly-supervised approach for deriving health indicators of rotating machines, enabling early fault detection and continuous monitoring of condition evolution. This approach relies on a classifier-free diffusion model trained using healthy samples and a few anomalies. This model generates healthy samples. and by comparing the differences between the original samples and the generated ones in the envelope spectrum, we construct an anomaly map that clearly identifies faults. Health indicators are then derived, which can explain the fault types and mitigate noise interference. Comparative studies on two cases demonstrate that the proposed method offers superior health monitoring effectiveness and robustness compared to baseline models.

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Type
research article
DOI
10.1016/j.ress.2025.111397
Scopus ID

2-s2.0-105011075417

Author(s)
Hu, Wenyang

Tsinghua University

Frusque, Gaetan  

École Polytechnique Fédérale de Lausanne

Wang, Tianyang

Tsinghua University

Chu, Fulei

Tsinghua University

Fink, Olga  

École Polytechnique Fédérale de Lausanne

Date Issued

2025-12-01

Published in
Reliability Engineering and System Safety
Volume

264

Article Number

111397

Subjects

Anomaly detection

•

Classifier-free diffusion model

•

Early fault detection

•

Health monitoring

•

Rotating machines

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
IMOS  
FunderFunding(s)Grant NumberGrant URL

National Natural Science Foundation of China

92360308

Available on Infoscience
July 29, 2025
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/252712
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