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research article

Solid on liquid deposition, a review of technological solutions

Homsy, Alexandra
•
Laux, Edith
•
Jeandupeux, Laure
Show more
2015
Microelectronic Engineering

Solid-on-liquid deposition (SOLID) techniques are of great interest to the MEMS and NEMS (Micro- and Nano Electro Mechanical Systems) community because of potential applications in biomedical engineering, on-chip liquid trapping, tunable micro-lenses, and replacements of gate oxides. However, depositing solids on liquid with subsequent hermetic sealing is difficult because liquids tend to have a lower density than solids. Furthermore, current systems seen in nature lack thermal, mechanical or chemical stability. Therefore, it is not surprising that liquids are not ubiquitous as functional layers in MEMS and NEMS. However, SOLID techniques have the potential to be harnessed and controlled for such systems because the gravitational force is negligible compared to surface tension, and therefore, the solid molecular precursors that typically condense on a liquid surface will not sediment into the fluid. In this review we summarize recent research into SOLID, where nucleation and subsequent cross-linking of solid precursors results in thin film growth on a liquid substrate. We describe a large variety of thin film deposition techniques such as thermal evaporation, sputtering, plasma enhanced chemical vapor deposition used to coat liquid substrates. Surprisingly, all attempts at deposition to date have been successful and a stable solid layer on a liquid can always be detected. However, all layers grown by non-equilibrium deposition processes showed a strong presence of wrinkles, presumably due to residual stress. In fact, the only example where no stress was observed is the deposition of parylene layers (poly-para-xylylene, PPX). Using all the experimental data analyzed to date we have been able to propose a simple model that predicts that the surface property of liquids at molecular level is influenced by cohesion forces between the liquid molecules. Finally, we conclude that the condensation of precursors from the gas phase is rather the rule and not the exception for SOLID techniques. (C) 2015 The Authors. Published by Elsevier B.V.

  • Details
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Type
research article
DOI
10.1016/j.mee.2015.03.068
Web of Science ID

WOS:000357905000052

Author(s)
Homsy, Alexandra
Laux, Edith
Jeandupeux, Laure
Charmet, Jerome
Bitterli, Roland  
Botta, Chiara
Rebetez, Yves
Banakh, Oksana
Keppner, H.
Date Issued

2015

Publisher

Elsevier

Published in
Microelectronic Engineering
Volume

141

Start page

267

End page

279

Subjects

Thin solid films

•

Solid on liquid

•

Nucleation

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MEMS

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Parylene

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Solid on liquid deposition

Editorial or Peer reviewed

NON-REVIEWED

Written at

EPFL

EPFL units
INSTANT-LAB  
Available on Infoscience
June 4, 2015
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/114897
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