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  4. Multilevel Micro-Structuring of Glassy Carbon for Precision Glass Molding of Diffractive Optical Elements
 
conference paper

Multilevel Micro-Structuring of Glassy Carbon for Precision Glass Molding of Diffractive Optical Elements

Prater, Karin  
•
Dukwen, Julia
•
Scharf, Toralf  
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Vonfreymann, G
•
Schoenfeld, Wv
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2015
Advanced Fabrication Technologies For Micro/Nano Optics And Photonics Viii
Conference on Advanced Fabrication Technologies for Micro/Nano Optics and Photonics VIII

A consumer market for diffractive optical elements in glass can only be created if high efficient elements are available at affordable prices. In diffractive optics the efficiency and optical properties increases with the number of levels used, but in the same way the costs are multiplied by the number if fabrication steps. Replication of multilevel diffractive optical elements in glass would allow cost efficient fabrication but a suitable mold material is needed. Glassy carbon shows a high mechanical strength, thermal stability and non-sticking adhesion properties, which makes it an excellent candidate as mold material for precision compression molding of low and high glass-transition temperature materials. We introduce an 8 level micro structuring process for glassy carbon molds with standard photolithography and a Ti layer as hard mask for reactive ion etching. The molds were applied to thermal imprinting onto low and high transition temperature glass. Optical performance was tested for the molded samples with different designs for laser beamsplitters. The results show a good agreement to the design specification. Our result allow us to show limitations of our fabrication technique and we discussed the suitability of precision glass molding for cost efficient mass production with a high quality.

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Type
conference paper
DOI
10.1117/12.2080762
Web of Science ID

WOS:000354200600021

Author(s)
Prater, Karin  
Dukwen, Julia
Scharf, Toralf  
Herzig, Hans Peter  
Ploeger, Sven
Hermerschmidt, Andreas
Editors
Vonfreymann, G
•
Schoenfeld, Wv
•
Rumpf, Rc
Date Issued

2015

Publisher

Spie-Int Soc Optical Engineering

Publisher place

Bellingham

Published in
Advanced Fabrication Technologies For Micro/Nano Optics And Photonics Viii
ISBN of the book

978-1-62841-464-6

Total of pages

9

Series title/Series vol.

Proceedings of SPIE

Volume

9374

Subjects

Diffractive optical element

•

multilevel

•

glass molding

•

glassy carbon

•

reactive ion etching

•

fused silica molding

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
OPT  
Event nameEvent placeEvent date
Conference on Advanced Fabrication Technologies for Micro/Nano Optics and Photonics VIII

San Francisco, CA

FEB 08-11, 2015

Available on Infoscience
May 29, 2015
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/114738
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