Repository logo

Infoscience

  • English
  • French
Log In
Logo EPFL, École polytechnique fédérale de Lausanne

Infoscience

  • English
  • French
Log In
  1. Home
  2. Academic and Research Output
  3. Journal articles
  4. Healing of keyhole porosity by means of defocused laser beam remelting: Operando observation by X-ray imaging and acoustic emission-based detection
 
research article

Healing of keyhole porosity by means of defocused laser beam remelting: Operando observation by X-ray imaging and acoustic emission-based detection

de Formanoir, Charlotte  
•
Nasab, Milad Hamidi  
•
Schlenger, Lucas Maximilian  
Show more
December 1, 2023
Additive Manufacturing

One of the remaining challenges in Laser Powder Bed Fusion (LPBF) of metals is the control of the formation of keyhole pores, resulting from a local excessive energy input during processing. Such defects can lead to degraded mechanical properties and are typically detected and/or removed after the process through non-destructive quality-inspection procedures and porosity-removal treatments. Monitoring and controlling the formation of defects during the LPBF process can allow circumventing such time-consuming and costly post-process stages. This paper develops a new approach to perform in-situ healing of deep keyhole pores, using a positively defocused laser beam with finely tuned laser remelting process parameters. Synchrotron radiographic images of the process zone are acquired during laser remelting. The use of operando imaging enables the visualization of pore removal during processing, and unveils the effect of various remelting conditions on the healing efficiency. The acoustic signals generated during laser remelting are recorded using a high-sensitivity optical microphone, and analyzed in parallel with the X-ray images, allowing the acoustic signature of defect healing to be identified. The present paper demonstrates for the first time that an airborne acoustic sensor can be used to monitor the healing of keyhole pores during LPBF.

  • Details
  • Metrics
Type
research article
DOI
10.1016/j.addma.2023.103880
Web of Science ID

WOS:001128269600001

Author(s)
de Formanoir, Charlotte  
Nasab, Milad Hamidi  
Schlenger, Lucas Maximilian  
Van Petegem, Steven
Masinelli, Giulio
Marone, Federica
Salminen, Antti
Ganvir, Ashish
Wasmer, Kilian
Loge, Roland E.  
Date Issued

2023-12-01

Publisher

Elsevier

Published in
Additive Manufacturing
Volume

79

Article Number

103880

Subjects

Technology

•

Laser Powder Bed Fusion

•

Acoustic Emission

•

In-Situ Monitoring

•

Synchrotron X-Ray Imaging

•

Laser Remelting

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMTM  
FunderGrant Number

PX Group to the laboratory

Available on Infoscience
February 20, 2024
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/204786
Logo EPFL, École polytechnique fédérale de Lausanne
  • Contact
  • infoscience@epfl.ch

  • Follow us on Facebook
  • Follow us on Instagram
  • Follow us on LinkedIn
  • Follow us on X
  • Follow us on Youtube
AccessibilityLegal noticePrivacy policyCookie settingsEnd User AgreementGet helpFeedback

Infoscience is a service managed and provided by the Library and IT Services of EPFL. © EPFL, tous droits réservés