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  4. Reinforcement Learning on Reconfigurable Hardware: Overcoming Material Variability in Laser Material Processing
 
conference paper

Reinforcement Learning on Reconfigurable Hardware: Overcoming Material Variability in Laser Material Processing

Masinelli, Giulio
•
Rajani, Chang
•
Hoffmann, Patrik
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May 19, 2025
2025 IEEE International Conference on Robotics and Automation (ICRA)
2025 IEEE International Conference on Robotics and Automation

Ensuring consistent processing quality is challenging in laser processes due to varying material properties and surface conditions. Although some approaches have shown promise in solving this problem via automation, they often rely on predetermined targets or are limited to simulated environments. To address these shortcomings, we propose a novel real-time reinforcement learning approach for laser process control, implemented on a Field Programmable Gate Array to achieve real-time execution. Our experimental results from laser welding tests on stainless steel samples with a range of surface roughnesses validated the method's ability to adapt autonomously, without relying on reward engineering or prior setup information. Specifically, the algorithm learned the optimal power profile for each unique surface characteristic, demonstrating significant improvements over handengineered optimal constant power strategies - up to 23% better performance on rougher surfaces and 7% on mixed surfaces. This approach represents a significant advancement in automating and optimizing laser processes, with potential applications across multiple industries.

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Type
conference paper
DOI
10.1109/icra55743.2025.11127658
Author(s)
Masinelli, Giulio
Rajani, Chang
Hoffmann, Patrik
Wasmer, Kilian
Atienza, David  

École Polytechnique Fédérale de Lausanne

Date Issued

2025-05-19

Publisher

IEEE

Published in
2025 IEEE International Conference on Robotics and Automation (ICRA)
ISBN of the book

979-8-3315-4139-2

Start page

16737

End page

16743

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
ESL  
Event nameEvent acronymEvent placeEvent date
2025 IEEE International Conference on Robotics and Automation

ICRA 2025

Atlanta, GA, USA

2025-05-19 - 2025-05-23

Available on Infoscience
September 8, 2025
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/253874
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