Repository logo

Infoscience

  • English
  • French
Log In
Logo EPFL, École polytechnique fédérale de Lausanne

Infoscience

  • English
  • French
Log In
  1. Home
  2. Academic and Research Output
  3. Journal articles
  4. Thermal Modelling and Experimental Validation in the Perspective of Tool Steel Laser Polishing
 
research article

Thermal Modelling and Experimental Validation in the Perspective of Tool Steel Laser Polishing

Meylan, Bastian
•
Masserey, Alexandre  
•
Boillat, Eric  
Show more
September 1, 2022
Applied Sciences-Basel

Laser polishing (LP) is a process that allows a significant reduction of the surface roughness of a metal workpiece via re-melting a shallow layer of material. However, the practical use of LP is limited due to the difficulty of satisfying the high surface polishing quality for industries such as jewelry. Hence, this study presents a thermal model based on the Chernoff formula for fixed and moving LP processes. The model was validated via a sensitivity analysis of the coefficient of absorption of the solid and liquid phase and through comparing the results with the corresponding experimental observations of the melt pools produced. In this investigation, a continuous wave, high power diode laser (980 nm wavelength, o 0.9 mm spot size with a flat top distribution) was coupled to a fixed focusing head. The material was a hardened tool steel (X38CrMVo5-1 steel-1.2343) with an initial surface state obtained by electrical discharge machining (EDM) of CH30 on the Charmilles scale for EDM, which corresponds to a roughness Ra of 3.15 mu m. The results show that the model is able to represent the thermal behavior of the tool steel during LP. The best results are obtained with two constant coefficients, one for the solid based on the measurement at room temperature (a(s) = 35%) and one for the liquid fixed so that the model fits the experiment data (a(l) = 25%).

  • Details
  • Metrics
Type
research article
DOI
10.3390/app12178409
Web of Science ID

WOS:000852492600001

Author(s)
Meylan, Bastian
Masserey, Alexandre  
Boillat, Eric  
Calderon, Ivan
Wasmer, Kilian
Date Issued

2022-09-01

Publisher

MDPI

Published in
Applied Sciences-Basel
Volume

12

Issue

17

Article Number

8409

Subjects

Chemistry, Multidisciplinary

•

Engineering, Multidisciplinary

•

Materials Science, Multidisciplinary

•

Physics, Applied

•

Chemistry

•

Engineering

•

Materials Science

•

Physics

•

laser polishing

•

tool steel

•

surface roughness

•

finite element simulation

•

thermal model

•

temperature

•

absorptivity

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LMTM  
Available on Infoscience
September 26, 2022
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/191004
Logo EPFL, École polytechnique fédérale de Lausanne
  • Contact
  • infoscience@epfl.ch

  • Follow us on Facebook
  • Follow us on Instagram
  • Follow us on LinkedIn
  • Follow us on X
  • Follow us on Youtube
AccessibilityLegal noticePrivacy policyCookie settingsEnd User AgreementGet helpFeedback

Infoscience is a service managed and provided by the Library and IT Services of EPFL. © EPFL, tous droits réservés