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  4. Predicting the constitutive behavior of semi-solids via a direct finite element simulation: application to AA5182
 
research article

Predicting the constitutive behavior of semi-solids via a direct finite element simulation: application to AA5182

Phillion, A. B.
•
Cockcroft, S. L.
•
Lee, P. D.
2009
Modelling and Simulation in Materials Science and Engineering

The methodology of direct finite element (FE) simulation was used to predict the semi-solid constitutive behavior of an industrially important aluminum-magnesium alloy, AA5182. Model microstructures were generated that detail key features of the as-cast semi-solid: equiaxed-globular grains of random size and shape, interconnected liquid films, and pores at the triple-junctions. Based on the results of over fifty different simulations, a model-based constitutive relationship which includes the effects of the key microstructure features fraction solid, grain size and fraction porosity-was derived using regression analysis. This novel constitutive equation was then validated via comparison with both the FE simulations and experimental stress/strain data. Such an equation can now be used to incorporate the effects of microstructure on the bulk semi-solid flow stress within a macro-scale process model.

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Type
research article
DOI
10.1088/0965-0393/17/5/055011
Web of Science ID

WOS:000267518200012

Author(s)
Phillion, A. B.
Cockcroft, S. L.
Lee, P. D.
Date Issued

2009

Publisher

Institute of Physics

Published in
Modelling and Simulation in Materials Science and Engineering
Volume

17

Issue

5

Article Number

055011

Subjects

Cast-Aluminum-Alloys

•

Hot Tearing Formation

•

Rheological Behavior

•

Mechanical-Properties

•

Mushy-Zone

•

Tensile Deformation

•

Cooling Rate

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LSMX  
Available on Infoscience
November 30, 2010
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/60085
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