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research article

Engineering size-scaling of plastic deformation in nanoscale asperities

Ward, D. K.
•
Farkas, D.
•
Lian, J.
Show more
2009
Proceedings Of The National Academy Of Sciences Of The United States Of America (PNAS)

Size-dependent plastic flow behavior is manifested in nanoindentation, microbending, and pillar-compression experiments and plays a key role in the contact mechanics and friction of rough surfaces. Recent experiments using a hard flat plate to compress single-crystal Au nano-pyramids and others using a Berkovich indenter to indent flat thin films show size scaling into the 100-nm range where existing mechanistic models are not expected to apply. To bridge the gap between single-dislocation nucleation at the 1-mu m scale and dislocation-ensemble plasticity at the 1-mu m scale, we use large-scale molecular dynamics (MD) simulations to predict the magnitude and scaling of hardness H versus contact size l(c) in nano-pyramids. Two major results emerge: a regime of near-power-law size scaling H approximate to l(c)(-eta) exists, with eta(MD) approximate to 0.32 compared with eta(expt) approximate to 0.75, and unprecedented quantitative and qualitative agreement between MD and experiments is achieved, with H(MD) approximate to 4 GPa at l(c) approximate to 36 nm and H(expt) approximate to 2.5 GPa at l(c) = 100 nm. An analytic model, incorporating the energy costs of forming the geometrically necessary dislocation structures that accommodate the deformation, is developed and captures the unique magnitude and size scaling of the hardness at larger MD sizes and up to experimental scales while rationalizing the transition in scaling between MD and experimental scales. The model suggests that dislocation-dislocation interactions dominate at larger scales, whereas the behavior at the smallest MD scales is controlled by nucleation over energy barriers. These results provide a basic framework for understanding and predicting size-dependent plasticity in nanoscale asperities under contact conditions in realistic engineered surfaces.

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Type
research article
DOI
10.1073/pnas.0900804106
Author(s)
Ward, D. K.
Farkas, D.
Lian, J.
Curtin, W. A.  
Wang, J.
Kim, K. S.
Qi, Y.
Date Issued

2009

Publisher

National Academy of Sciences

Published in
Proceedings Of The National Academy Of Sciences Of The United States Of America (PNAS)
Volume

106

Start page

9580

End page

9585

Subjects

atomistics

•

atomistic simulation

•

contact

•

crystal plasticity

•

dislocation interactions

•

energy-balance criterion

•

length

•

mechanical-properties

•

nanoindentation

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plasticity

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scales

•

single

•

size-effects

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strain gradient plasticity

•

surfaces

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thin-films

Editorial or Peer reviewed

REVIEWED

Written at

OTHER

EPFL units
LAMMM  
Available on Infoscience
November 7, 2014
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/108298
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