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research article

Deep transfer learning of additive manufacturing mechanisms across materials in metal-based laser powder bed fusion process

Pandiyan, Vigneashwara
•
Drissi-Daoudi, Rita  
•
Shevchik, Sergey
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May 1, 2022
Journal Of Materials Processing Technology

The defective regimes in metal-based Laser Powder Bed Fusion (LPBF) processes can be minimized by deploying in-situ monitoring strategies comprising Machine learning (ML) algorithms and sensing techniques. So far, algorithms trained for monitoring a particular material type cannot be re-used to monitor another material in Additive Manufacturing (AM). This is a topic rarely researched in AM. Inspired by the idea of transfer learning in ML, we demonstrate the knowledge learned by the two native Deep Learning (DL) networks, namely VGG and ResNets, on four LPBF process mechanisms such as balling, Lack of Fusion (LoF) pores, conduction mode, and keyhole pores in stainless steel (316L) can be transferred to bronze (CuSn8). In this work, the spectrograms computed using Wavelet Transforms (WT) on Acoustic Emissions (AE) during the LBPF process of stainless steel and bronze are used for training the two DL networks. Either network is first trained for classification by spectrograms representing four mechanisms during the processing of stainless steel. The trained model is then retrained using transfer learning with spectrograms from bronze data for a similar classification task. The accuracy of the two networks during transfer learning shows that it is effectively possible to learn transferable features from one material to another with minimum network training time and dataset collection.

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Type
research article
DOI
10.1016/j.jmatprotec.2022.117531
Web of Science ID

WOS:000761088100002

Author(s)
Pandiyan, Vigneashwara
Drissi-Daoudi, Rita  
Shevchik, Sergey
Masinelli, Giulio
Tri Le-Quang
Loge, Roland  
Wasmer, Kilian
Date Issued

2022-05-01

Publisher

ELSEVIER SCIENCE SA

Published in
Journal Of Materials Processing Technology
Volume

303

Article Number

117531

Subjects

Engineering, Industrial

•

Engineering, Manufacturing

•

Materials Science, Multidisciplinary

•

Engineering

•

Materials Science

•

powder bed fusion

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in-situ monitoring

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wavelet transform

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convolutional neural network

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transfer learning

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residual-stress

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quality-control

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high-speed

•

recognition

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

Available on Infoscience
March 28, 2022
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/186640
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