On design, analysis, and hybrid manufacturing of microstructured blade-like geometries
With the evolution of new manufacturing technologies such as multi-material 3D printing, one can think of new type of objects that consist of considerably less, yet heterogeneous, material, consequently being porous, lighter and cheaper, while having the very same functionality as the original object when manufactured from one single solid material. We aim at questioning five decades of traditional paradigms in geometric CAD and focus at new generation of CAD objects that are not solid, but contain heterogeneous free-form internal microstructures. We propose a unified manufacturing pipeline that involves all stages, namely design, optimization, manufacturing, and inspection of microstructured free-form geometries. We demonstrate our pipeline on an industrial test case of a blisk blade that sustains the desired pressure limits, yet requires significantly less material when compared to the solid counterpart.
2-s2.0-105016789469
École Polytechnique Fédérale de Lausanne
Basque Center for Applied Mathematics (BCAM)
Université Grenoble Alpes
École Polytechnique Fédérale de Lausanne
Universidad del Pais Vasco
Technion - Israel Institute of Technology
TU Wien
Universidad del Pais Vasco
Innovalia Metrology
Universidad del Pais Vasco
2026-01-01
190
103967
REVIEWED
EPFL