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research article

Sustainable thermal paper formulation using lignocellulosic biomass fractions

Nelis, Tom  
•
Rolland, Manon  
•
Bourmaud, Claire L.  
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January 2, 2026
Science Advances

Thermal paper presents widely recognized health hazards due to its formulations containing bisphenol A (BPA) and bisphenol S (BPS) as color developers with limited research on safer alternatives. Here, we introduce sustainable thermal paper formulations built with functionalized lignin polymers and lignin-derived esters, combined with a sensitizer derived from xylan. Light-colored lignin polymer was obtained via sequential aldehyde-assisted fractionation, which reduced chromophore concentration through multiple extraction cycles. Good performance was achieved with polymeric lignin (color density at 120°C ≈ 0.8 to 1.1) when combined with xylan-derived diformylxylose (DFX), each of which is produced directly by simple biomass fractionation. Coatings remained stable for over a year under ambient conditions. Last, lignin-based developers showed estrogenic activity that was two to three orders of magnitude lower than BPA and one to two orders of magnitude lower than BPS, while the DFX sensitizer showed no signs of estrogenic activity or toxicity to bacteria or algae.

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Type
research article
DOI
10.1126/sciadv.adw9912
Author(s)
Nelis, Tom  

École Polytechnique Fédérale de Lausanne

Rolland, Manon  

École Polytechnique Fédérale de Lausanne

Bourmaud, Claire L.  

École Polytechnique Fédérale de Lausanne

Vermeirssen, Etiënne L. M.
Tekleab, Ghezae  

École Polytechnique Fédérale de Lausanne

Klok, Harm-Anton  

École Polytechnique Fédérale de Lausanne

Luterbacher, Jeremy S.  

École Polytechnique Fédérale de Lausanne

Date Issued

2026-01-02

Publisher

American Association for the Advancement of Science (AAAS)

Published in
Science Advances
Volume

12

Issue

1

Article Number

eadw9912

Editorial or Peer reviewed

REVIEWED

Written at

EPFL

EPFL units
LPDC  
LP  
FunderFunding(s)Grant NumberGrant URL

Swiss National Science Foundation

TMCG-2_213835

Swiss National Science Foundation

200021_182605

Swiss National Science Foundation

CRSII5_180258

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Available on Infoscience
January 5, 2026
Use this identifier to reference this record
https://infoscience.epfl.ch/handle/20.500.14299/257499
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