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research article

Light from Afield: Fast, High-Resolution, and Layer-Free Deep Vat 3D Printing

Chansoria, Parth
•
Rizzo, Riccardo
•
Rütsche, Dominic
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July 5, 2024
Chemical Reviews

Harnessing light for cross-linking of photoresponsive materials has revolutionized the field of 3D printing. A wide variety of techniques leveraging broad-spectrum light shaping have been introduced as a way to achieve fast and high-resolution printing, with applications ranging from simple prototypes to biomimetic engineered tissues for regenerative medicine. Conventional light-based printing techniques use cross-linking of material in a layer-by-layer fashion to produce complex parts. Only recently, new techniques have emerged which deploy multidirection, tomographic, light-sheet or filamented light-based image projections deep into the volume of resin-filled vat for photoinitiation and cross-linking. These Deep Vat printing (DVP) approaches alleviate the need for layer-wise printing and enable unprecedented fabrication speeds (within a few seconds) with high resolution (>10 μm). Here, we elucidate the physics and chemistry of these processes, their commonalities and differences, as well as their emerging applications in biomedical and non-biomedical fields. Importantly, we highlight their limitations, and future scope of research that will improve the scalability and applicability of these DVP techniques in a wide variety of engineering and regenerative medicine applications.

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Name

10.1021_acs.chemrev.4c00134.pdf

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Main Document

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Published version

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openaccess

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CC BY

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33.23 MB

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Adobe PDF

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2a4cd3a9e4d4fb8c125376314edb041e

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